Biomanufacturing Summit 2011

Dates: 25th – 26th January 2011

Marriott Mission Valley, San Diego

day one | day two

Day OneJanuary 26, 2010
07:30
Delegate registration & coffee
08:30
Chairperson's opening remarks

Laura Bush, Editor in Chief, Biopharm International
08:40
Opening keynote presentation: Creating a sustainable Operational Excellence (OE) culture in Biomanufacturing organizations

  • To create a sustainable and lasting OE culture, leaders in the biomanufacturing world must pay attention to an important, yet often overlooked, part of Operational Excellence - change management. Hear what Bayer Healthcare did.
  • Leaders must look beyond just deploying the appropriate "tools" and "methodologies" to streamline processes, eliminate waste and generate savings. They need to recognize that there is a mindset change that needs to happen within each individual in the organization and that can be challenging in a regulated and complex industry like biopharmaceuticals. Therefore, sustained success can be achieved only if the implementation is run as an organizational change management initiative
  • Using examples from his own experience, Joerg Heidrich will discuss the critical role that leaders at every level in the organization play in driving the change necessary to create a sustainable Operational Excellence culture

Joerg Heidrich, Senior Vice President & Global Head, Product Supply-Biotech, Bayer HealthCare Pharmaceuticals
09:20
Commitment to total improvement: Operational excellence and beyond

  • Understanding how Amylin Pharmaceuticals began their journey to total improvement in their operations
  • Evaluating how the system was set-up and how the change in culture was achieved
  • Determining how an ISO 14001 environmental management system and LEED certification system was simultaneously deployed, and how the unexpected benefits of the improvement culture led to successes in sustainability, conservation, and waste reduction

Paul Marshall, Senior Vice President, Operations, Amylin Pharmaceuticals
10:00
Pre-arranged one-to-one meetings
Accelerate the networking process by taking one-to-one meetings with fellow delegates and leading solution providers

11:20
Interactive workshop
Single-use is here: Are you ready?
Millipore
  • Single-use trends and drivers
  • Millipore and single-use innovations
  • Responding to critical industry demands

Edward Graham-Brown, Vice President of Strategic Marketing, Bioprocess Division, Millipore Corporation
 
Interactive workshop
Implementing a Quality by Design (QbD) program that makes process validation a lifestyle rather than an event

The FDA now defines process validation as "the collection and evaluation of data, from the process design stage throughout production, which establishes scientific evidence that a process is capable of consistently delivering quality products." On-going process validation is therefore the most important practical outcome of any QbD prorgam. In this presentation you will learn:
  • The relationship between process validation and QbD and why QbD starts in process development and doesn't end in manufacturing
  • The business benefits and practical user requirements for QbD
  • How to make paper-based data available for data analysis and the importance of data contextualization and how to implement it
  • How to provide a self-service data access and analytics environment for QbD
  • The benefits of using on-line and off-line data together for process analysis
  • The value of removing technology and geographic barriers to collaboration

Dr Justin Neway, Executive Vice President and Chief Science Officer, Aegis Analytical Corporation
 
12:00
Interactive workshop
Advances in single use capture chromatography
  • Assessing newly developed high performance membrane-based single us capture chromatography technology
  • Evaluating applications of single use capture chromatography technology

Lisa Crossley, President & CEO, Natrix Separations USA
 
Interactive workshop
Understanding the latest automated online analytic as a QbD tool in fermentation process
In association with

  • Assessing the latest online sampling technologies
  • "Close loop" concepts: Fom automated sampling through real time process adjustment
  • Determining the constrains of analytical instruments and data management concepts
  • Hear the developments encountered from a Roche Diagnostics Case Study

Dr Stefan Steigmiller, Senior Project Manager PAT, Bayer Technology Services GmbH
 
12:40
Networking lunch sponsored by Millipore
14:00
Optimizing and mitigating risk within manufacturing design and operations by creating a culture of operational excellence
Uncover advanced strategies to improve operating efficiency and significantly reduce cost

  • Implementing a lean OpEx program throughout the supply chain operations
  • Managing global change without disruption of capabilities

Jeff Cisneros, Global Technical Operations, Operational Excellence Manager, Genentech, Inc.
14:40
The process oriented organization – an implementation case study

  • Understanding what a Process Oriented Organization is
  • Determining the reason behind the change
  • Preparation – outlining how you should manage the risks and the employee expectations
  • Implementation – analyzing the experiences and lessons learned
  • Ongoing operations – enhancing the maturing of the new organization

Robert Carter, Site Head, BPO Vacaville, Novartis
15:20
Pre-arranged one-to-one meetings & networking coffee break
Accelerate the networking process by taking one-to-one meetings with fellow delegates and leading solution providers

17:05
Paradigm changes over the years: Technology drivers and a future perspective for Biotech manufacturing

A changing market requires a changing strategy

  • The productivity challenge: Why are ever increasing titers needed?
  • Reviewing the latest upstream processes and approaches
  • Understanding the impact on 'high titer' for downstream operations
  • Evaluating the analytical methods and the improvements made
  • Determining the life cycle management and DP devices
  • Learn about 'FIP', considerations on '1-cycle' development

Dr Wolfgang Noe, Vice President, Strategic Development and Technical Alliance, Biogen Idec
17:45
Hear how biosimilars are fuelled by improved manufacturing technologies, cost constraints, and political and healthcare legislation
  • What is the current legislation and hear people’s perspectives on the impact to the biotech industry
  • Hear how manufacturing strategies and costs may differ
  • What has this meant for the biopharmaceutical manufacturing industry; data exclusivity, approvals of biosimilars, will they be marketable and prescribed using unique or (bio)generic- like names?

William Haddad, Chairman & CEO, Biogenerics Inc
18:25
Close of day one and networking drinks reception

day one | day two

Day TwoJanuary 27, 2010
09:00
Chairperson's opening remarks and recap of day one

Laura Bush, Editor in Chief, Biopharm International
09:10
Process efficiency and effectiveness - capacity and flexibility: Purification

  • Understanding how to deal with high volume titers and the downstream processing of high volume feeds
  • Evaluating the new and different ways of purification whilst staying within the physical constraints of the existing built up facilities
  • Understanding the need to get higher capacity on the resins
  • Determining the new and innovative ways to purify using the new technologies that have been researched and could come out into wide distribution
  • Understanding how the downstream processes fit into existing manufacturing facilities while minimizing your capital equipment costs

Jorg Thommes , Vice President, Biopharm Development, Biogen Idec
09:50
Case study
Evaluation and implementation of anion exchange (Q) membranes for monoclonal antibody purification
In association with

  • Understanding the development of membrane operating parameters
  • Determining the effect of conductivity on membrane efficiency
  • Assessing the manufacturing data
  • Evaluation of Q membrane viral clearance

Judy K. Glynn, Senior Principal Scientist, Pfizer Inc.
 
Case study
Case study: Facility fit - integrating process design with operations to speed tech transfer
A case study is presented
  • Fitting new processes or products into existing plants is typically evaluated using chemical mass-balance models
  • Existing 'facility fit' models are often poor estimators of actual process performance, since they fail to account for operational issues in the plant
  • We introduce a new technology that integrates operational plant data into late-stage process design, providing a much more accurate view of process fit, speeding technology transfer as well as accurately estimating key parameters like run rate

Rick Johnston, Principal, Bio-G: Bioproduction Group
 
10:30
Morning refreshments and networking break
11:30
Interactive workshop
Downstream purification and modification: A powerful combination
  • Understand how you can overcome the manufacturing barrier with confidence
  • Learn how you can develop, manufacture, purify, and package high-quality biological therapeutics

Dr David Bell, Chief Scientific Officer and Vice President of Drug Development, Therapure
 
Maximizing cell culture productivity
Optimizing overall biomanufacturing system performance through the use of animal-free cell culture supplements
  • Cell culture process development: Optimizing the performance of the overall system, not just the upstream aspects
  • Determining several cell culture strategies to optimize performance
  • Hear the lastest results from one strategy, covering the use of animal-free cell culture supplements in chemically-defined medium
  • Understanding the use of recombinant human serum albumin can improve both upstream processing (through increased titers), downstream processing (through higher recovery yields and less process variability), and well as product quality (through reduced cell death and glycosidase activity)

Matthew Croughan, Professor, Director of the Amgen Bioprocessing Center, Keck Graduate Institute
 
12:10
Implementing QbD: A bio-process development perspective

The value proposition of QbD and a Systematic risk based process development to map out the “Design Space”: A critical element of QbD.

  • What are the costs? And what is the likely return on investment? Will there be some type of ‘regulatory flexibility’ for those firms that adopt QbD and adequately identify their critical quality attributes, understand their process and develop a robust control strategy that ensures proper quality of the drug product?
  • What will be the mechanisms for a post approval adoption of a QbD approach?
  • How can you handle existing products compared with new products approved with QbD principles?
  • Determining how a QbD approach can be optimized, given the nature of pharmaceutical development and the potential for clinical failure late in the program
  • How can principles of QbD be applied to complex molecules that have multiple variables that need to be controlled for each unit operations?
  • Are there optimal organizational structures that enhance and facilitate the adoption of QbD principles, particularly the hand-off from development to manufacturing?

Amit Banerjee, Research Fellow, Global Biologics Worldwide, Pfizer
12:50
Themed lunch discussions
Discussions include:

12:50
Implementing rapid testing technologies to drive productivity and cost savings in manufacturing sites
Led by:
 
Latest trends in the development of drug products impacting the drug device market
Led by:
 
How to reduce the total cost of ownership in your materials supply chain
Led by: Doe & Ingalls
 
Downstream purification and modification – a powerful combination
Led by:
 
14:00
Biomanufacturing in a changing world

Biomanufacturing sector is at the crossroads as momentous changes are taking place on the global stage. This presentation will:

  • Examine a multitude of changes Biomanufacturing sector is facing sociopolitically and technologically, and how these changes may reshape the industry
  • Explore strategic choices a company needs to make in order to prevail near term and in the long run
  • Discuss a roadmap for transforming the organization through operational and technological innovations

Ran Zheng, Executive Director, Plant Manager, Amgen, Inc
14:40
Biopharma transformation: Assessing the need for consolidations and partnerships to sustain growth and innovation
Panel discussion
  • Determining why big pharma needs biotech, and how is this affecting the biotech industry
  • Understanding the thinking behind the consolidations and uncover the strategies you can use to effectively share knowledge and expertise to ensure a successful consolidation

Paul Marshall, Senior Vice President, Operations, Amylin Pharmaceuticals
Dr Uwe Gottschalk, Vice President, Purification Technologies, Sartorius Stedim Biotech GmbH
Dr Alison Moore, Vice President, Amgen, Inc
15:20
Chairperson's closing remarks and close of conference



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